Understanding the laser beam expander calculator — concept and principle
This calculator designs a two-lens laser beam expander. From the focal lengths of the input and output lenses it gives the expansion ratio, output diameter, reduced divergence, lens spacing and design type, and compares the beam size 100 m away with and without the expander. It is used in laser alignment, material processing and free-space optics.
How it is calculated
Expansion ratio M = f₂ ÷ |f₁|
Output diameter = M × input diameter; output divergence = input divergence ÷ M
Lens separation = f₁ + f₂ (f₁ negative for a Galilean design)
Diameter after distance z = diameter + divergence × z
- Focal lengths in mm, diameters in mm, divergence in mrad (full angle).
The principle
A beam expander is a telescope used backwards. The two lenses share a focal point, so a collimated beam enters and a wider collimated beam leaves. In a Galilean design the input lens is negative, so the beam never comes to a focus inside, which suits high-power lasers and keeps the device short. A Keplerian design uses two positive lenses with a real focus between them, where a pinhole can clean up the beam. Because a Gaussian beam's divergence is inversely proportional to its waist size, widening the beam M times cuts its divergence by the same factor.
Worked example
Default inputs: f₁ = −25 mm, f₂ = 125 mm, input diameter 1.0 mm, divergence 1.2 mrad.
- M = 125 ÷ 25 = 5×.
- Output diameter = 5 × 1.0 = 5 mm; output divergence = 1.2 ÷ 5 = 0.24 mrad.
- Separation = −25 + 125 = 100 mm; f₁ is negative, so the design is Galilean (no internal focus).
- After 100 m without the expander: 1 + 1.2 × 100 = 121 mm; with it: 5 + 0.24 × 100 = 29 mm.
| Focal length of the input lens f₁ (mm) | Expansion ratio (×) |
|---|---|
| -6.25 | 20× |
| -12.5 | 10× |
| -18.8 | 6.67× |
| -25 | 5× |
| -31.2 | 4× |
| -37.5 | 3.33× |
| -50 | 2.5× |
How to read the result
An expander makes the beam bigger close to the laser but much smaller far away, because divergence drops. A larger beam can also be focused to a smaller spot by the next lens. Fine-tuning the lens spacing adjusts collimation.
Common mistakes
- Using the sum of absolute focal lengths for a Galilean design; the spacing is f₂ − |f₁|.
- Forgetting that the output aperture must be larger than the expanded beam.
- Putting a pinhole in a Galilean expander, which has no internal focus.
Frequently asked questions
What is the difference between Galilean and Keplerian expanders?
Galilean uses a negative input lens and is shorter with no internal focus; Keplerian uses two positive lenses and has a focus between them.
Why does an expander reduce divergence?
Divergence of a Gaussian beam is inversely proportional to the beam size.
How do I get 10× expansion?
Choose lenses with f₂ ÷ |f₁| = 10, for example −20 mm and 200 mm.
Can I use it in reverse?
Yes; reversed, it reduces beam size and increases divergence.
Sources: Melles Griot Optics Guide, Chapter 2 "Gaussian Beam Optics" (2005)