Understanding the taper calculator — concept and principle
A taper is a cone-shaped section whose diameter changes steadily along its length, as on lathe centres, drill shanks and tool holders. This calculator turns the large diameter, small diameter and length into the included angle, the half angle you set on a compound rest, the taper ratio, taper per foot and percent, and, if you give the work length, the tailstock set-over.
How it is calculated
Taper per unit length = (D − d) ÷ L
Half angle = atan((D − d) ÷ 2L); included angle = 2 × half angle
Taper ratio = 1 : L ÷ (D − d)
Taper per foot = 12 × (D − d) ÷ L; taper (%) = 100 × (D − d) ÷ L
Tailstock set-over = (D − d) × W ÷ (2L)
- D large diameter, d small diameter, L taper length, W total work length between centres; all in the same unit.
The principle
Cut a taper lengthwise and you see a trapezoid. On each side, the radius drops by (D − d)/2 over the length L, so the tangent of the half angle is (D − d)/(2L). A lathe compound rest is swung to that half angle because the tool moves along one side of the cone. Taper per foot and ratio are just other ways of writing the same slope: inch standards quote the diameter change over 12 inches, while metric drawings often give 1 : x. With the tailstock offset method, the whole part between centres is tilted, so the offset is the radius change scaled up from the taper length to the full length W.
Worked example
Default inputs: D = 30 mm, d = 20 mm, L = 50 mm, W = 0 (set-over skipped).
- D − d = 10 mm; taper per unit length = 10 ÷ 50 = 0.2.
- Half angle = atan(10 ÷ 100) = atan(0.1) = 5.7106°.
- Included angle = 2 × 5.7106 = 11.4212°.
- Taper ratio = 1 : 50 ÷ 10 = 1 : 5.
- Taper per foot = 12 × 0.2 = 2.4 in/ft; taper = 20 %.
- With W = 0, the tailstock set-over is not computed (—).
| Length of the taper L (mm) | Included angle (°) |
|---|---|
| 12.5 | 43.6028 |
| 25 | 22.6199 |
| 37.5 | 15.1893 |
| 50 | 11.4212 |
| 62.5 | 9.1478 |
| 75 | 7.6281 |
| 100 | 5.7248 |
How to read the result
Small included angles (a few degrees) give self-holding tapers that lock by friction, as on Morse tapers. Steeper tapers release easily and are used where parts must come apart freely. Use the half angle for the compound-rest or taper attachment setting and the included angle when comparing with drawings. Check the result against a gauge or by blueing, because a slight angle error changes the fit noticeably.
Common mistakes
- Setting the compound rest to the included angle instead of the half angle.
- Using different units for diameters and length.
- Using the taper length for set-over when the work between centres is longer.
Frequently asked questions
What is the difference between taper ratio and taper per foot?
Both describe the same slope. The ratio gives length per unit of diameter change; taper per foot gives diameter change over 12 inches.
Which angle do I set on the compound rest?
The half angle, because the tool follows one side of the cone.
Can I use inches instead of millimetres?
Yes, as long as all lengths use the same unit; taper per foot is always in inches per foot.
Sources: Standard taper formulas: (D − d)/L, half angle atan((D − d)/2L), taper per foot and tailstock set-over (D − d)·W/(2L)